Neeraj Kumar

Neeraj Kumar

Maintenance,Utilities, Project & EHS (Actively Looking New Opportunity )

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Summary

Head,Operation, Maintenance, Facility, Project & HSE(Functional Head), Qadrant EPP Surlon India Ltd(Sequoia Safety products Pvt Ltd and Surlon Durel Springs pvt Ltd),Ghaziabad. Jun-18 to till date.
Drive functional excellence of the Operation Department.
Drive functional excellence of the Maintenance & HSE Department.
Oversee and direct day to day operation of four plants.
Provided strong leadership and technical expertise to maintain existing procedures and continuously improvement
Recommended measures to improve conditions and operations of machines and equipment
Designed and documented manuals to simplify work for future maintenance departments
Used different techniques and guidelines to ensure a safe environment around plant and premises. Ensured all maintenance workers are following prescribed safety policies and guidelines.
Recommended different methods of improvement and expansion in current facility
Responsible for achieving budget and forecast.
Contribute to new business initiatives and projects and review and communicate the impact on manufacturing activities.
Support, comply and ensure complicity with Health & Safety regulations, the Company Handbook, Quality and Environmental standards, and all other Company policies and procedures.
Self-supervising within the expectations of Senior Management with outcomes reviewed at Senior level
Responsible for Setting up New manufacturing facility for Shock absorber.


Sr. Manager Maintenance & Production Engineering, Jpan Tubular Component Pvt Ltd.(Greater Noida), October-17 to Dec-18.
Drive functional excellence of the Maintenance & production engineering team.
Drive continuous improvement activities in quality, cycle times, process improvement, machine availability through lean techniques and value engineering to enhance the capability of existing processes and remove waste.
Develop and maintain project plans and budget profiles to ensure delivery of milestones to agreed cost targets and timescales.
Hold responsibility for departmental budget
Responsible for achieving budget and forecast.
Contribute to new business initiatives and projects and review and communicate the impact on manufacturing activities.
Support, comply and ensure complicity with Health & Safety regulations, the Company Handbook, Quality and Environmental standards, and all other Company policies and procedures.
Self-supervising within the expectations of Senior Management with outcomes reviewed at Senior level




Deputy Manager Maintenance, Production Engineering& Project,(Functional Head) ,Rinder India Pvt Ltd (Uno Minda Group Co.) At Bahadurgarh,(Haryana )November- 2016 to October-17.

Handling the Fanuc and Yaskawa Robotic Hot Melt Dispenser.
Handling of Metalizing Machine.
Handling of Injection molding machine.
Contribute to the creation and implementation of best practice in maintenance vision, strategy, policies, processes and procedures to aid and improve operational performance
Contribute to new business initiatives and projects and review and communicate the impact on Maintenance activities
Provided strong leadership and technical expertise to maintain existing procedures and continuously improvement.
Recommended measures to improve conditions and operations of machines and equipment.
Maintained records and tracked work orders, spare parts and maintenance history of equipment and more through computerized system.
Designed and documented manuals to simplify work for future maintenance departments..
Prepare the annual Maintenance budget and forecasts and all Capital Expenditure proposals as well as ensuring compliance with legal standards. Manage the budget from identification to completion of projects
Work as part of the Management team to share ideas and improve operation, recommending, supporting and implementing continuous improvement activities and process and procedure improvements to optimize results and improve quality of delivery, in line with quality standards requirements delivery in line with Company and Customer requirements

Department Management:
Mentored and guided maintenance and repair work performance.
Supervised maintenance management staff and conducted performance reviews of workers and technicians.

Other Contributions:
Safety measures: Used different techniques and guidelines to ensure a safe environment around plant and premises. Ensured all maintenance workers are following prescribed safety policies and guidelines.
Recommended different methods of improvement and expansion in current facility.


Assistant Manager (Management Representative ISO 14001), Plant Maintenance Utility& EHS, Mahle Behr India Pvt Ltd(Formerly Known Delphi Thermal Systems). At Greater Noida.Jully-2015 to November-16.

Dynamic professional in Projects Management, Installation Maintenance, Operations, and Man Management, Procurement and Inventory Management.
Handling 9-Zone Brazing furnace, Power Press 250 Tons, Tube Mill, Fin Assembly Machine.
Proficient in handling execution of electrical engineering projects including maintenance and commissioning of equipment, interfacing with approving authorities and coordinating with engineering Department.
Adroit in heading maintenance operations of a wide spectrum of machinery & utilities and preventive and breakdown maintenance.
Expertise in Installation, Commissioning, Operations and Maintenance of:
Electrical equipment like Transformers, sub-stations, Switch gears up to 33 KV and L.T switch gears, etc.
DG Sets of various capacities such as 500 KVA, 750 KVA, 1000 KVA, of Cummins Make.
Compressor of 504CFM Kaiser, and 706 CFM Atlas Copco make.
20MT L.P.G. Bullet operations and maintenance, Operation & Maintenance of 234KL HSD Yard.
Responsible for conducting monthly Plant Safety Review Board (PSRB) meeting.
Responsible for maintaining environment metric and sending the report to pollution control board.
Liasioning work with all government officials (Factories department and UPPCB.)
Accountable for issuing work permits, managing contracts and supporting EHS audits
Core member of continuous improvement project on cost savings ensuring safe working conditions in the factory
Skilled in directing the budgeting process, executing erection, commissioning and maintenance projects and ensuring the same within budgeted parameters.
Expertise in developing system and procedures to ensure safety of employees, plant, machinery and property.
Adept in implementing various techniques for improving the Process Operations, Energy Conservation along with cost effectiveness.
Good team building, organisational and analytical skills coupled with demonstrated relationship management and communication abilities.
Projects Handled:
Efficiently replaced with 100 Watt florescent lighting & 250 watt Hi-bay light with 50 watt LED energy efficient lights saving costs worth INR 120000 per month.
Utilities cost Reduction by Implementing Helium Recovery system on Leak testing Machine ( Mass Spectrometer) INR 1.9 Mn
Reduce Utilities cost by converting Brazing Furnace from LPG gas to Pipe Natural Gas savings cost worth INR 4.573 Mn
Reduce Utilities Power cost by converting the High Capacity Furnace from Captive Power use to State provided Power Savings cost worth INR 15.3 Mn


Delphi Automotive Systems (Delphi Chassis Systems & Thermal System): Sr. Engineer Maintenance & Utility(Management Representative ISO: 14001): May-2002 to June-2015.

A Fortune # 53 companies, head quartered at Troy, Michigan, U.S.A. DELPHI having facility at Greater Noida in U.P. DELPHI AUTOMOTIVE SYSTEMS, is a diversified supplier of automotive components, systems and modules. The company has manufacturing base in over 35 countries with 198 manufacturing facilities, 17 technical center

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